Assessor Resource

MSFFM3023
Produce and maintain cutting tools

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers selecting and machining materials to produce and maintain cutting tools used in woodworking machinery.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Work instructions are used to determine job requirements, including development, quality, materials, equipment and quantities

1.2

Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

1.3

Material for machining is selected and inspected for quality

1.4

Machines, grinding tools and accessories are identified and checked for safe and effective operation

1.5

Procedures are determined for minimising waste material

1.6

Procedures are identified for maximising energy efficiency while completing the job

2

Set up machines

2.1

Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions

2.2

Grinding operations are checked for accuracy and quality of finished work

2.3

Necessary adjustments are made to machine settings

3

Operate machines

3.1

Machine start-up procedure is carried out in accordance with manufacturer instructions

3.2

Tooling is machined in accordance with manufacturer instructions, safe handling procedures and standard workplace operating procedures

3.3

Machine is operated in accordance with its designed capacity and purpose, and to manufacturer recommendations

3.4

Machine operation is monitored to ensure product quality and output

3.5

Waste quantities are checked and minimised

3.6

Items that do not meet quality requirements are repaired, recycled or discarded according to workplace procedures

3.7

Problems with the required work and/or the operation of the machine are identified and reported to appropriate persons

3.8

Daily routine lubrication and adjustments to the machines are made

4

Finalise operation and maintain equipment

4.1

Work area is cleaned, hand and/or power tools and equipment are cleaned, maintained and stored in accordance with workplace procedures

4.2

Machinery is cleaned and left in a safe mode

4.3

Faulty and/or defective equipment is tagged and reported in accordance with workplace practices

4.4

Unused hardware is collected and stored for re-use or disposal following workplace procedures

4.5

Waste and scrap materials are dealt with following workplace procedures

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Read and interpret cutting lists and job specifications to prepare for work

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Produce a set of two (2) matching profile cutters

Maintain a router cutter and solid profile cutter head

Conduct operator maintenance on the machines/ equipment

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Minimise wastage of resources, including materials, time and money

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Types, characteristics, uses and limitations of grinding machines

Cutter development geometry and principles

Characteristics, properties and limitations of cutter steels

Grinding practices and techniques

Types, characteristics and limitations of grinding adhesives and processes

Workplace guidelines regarding acceptable tolerance levels

Workplace safety policies and procedures

Procedures for reporting machinery faults and material defects

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to grinding machines, standard operating procedures and unprocessed materials.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Work instructions are used to determine job requirements, including development, quality, materials, equipment and quantities

1.2

Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

1.3

Material for machining is selected and inspected for quality

1.4

Machines, grinding tools and accessories are identified and checked for safe and effective operation

1.5

Procedures are determined for minimising waste material

1.6

Procedures are identified for maximising energy efficiency while completing the job

2

Set up machines

2.1

Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions

2.2

Grinding operations are checked for accuracy and quality of finished work

2.3

Necessary adjustments are made to machine settings

3

Operate machines

3.1

Machine start-up procedure is carried out in accordance with manufacturer instructions

3.2

Tooling is machined in accordance with manufacturer instructions, safe handling procedures and standard workplace operating procedures

3.3

Machine is operated in accordance with its designed capacity and purpose, and to manufacturer recommendations

3.4

Machine operation is monitored to ensure product quality and output

3.5

Waste quantities are checked and minimised

3.6

Items that do not meet quality requirements are repaired, recycled or discarded according to workplace procedures

3.7

Problems with the required work and/or the operation of the machine are identified and reported to appropriate persons

3.8

Daily routine lubrication and adjustments to the machines are made

4

Finalise operation and maintain equipment

4.1

Work area is cleaned, hand and/or power tools and equipment are cleaned, maintained and stored in accordance with workplace procedures

4.2

Machinery is cleaned and left in a safe mode

4.3

Faulty and/or defective equipment is tagged and reported in accordance with workplace practices

4.4

Unused hardware is collected and stored for re-use or disposal following workplace procedures

4.5

Waste and scrap materials are dealt with following workplace procedures

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Machines include:

a tool and cutter grinder or a profile grinder

a straight knife grinder and a bench or pedestal grinder

Unit scope includes:

identification of cutter design requirements

geometrical development of cutter profiles

inspection and identification of maintenance requirements

selection and matching of abrasives for job requirements

producing templates

maintenance of detailed cutter profiles

maintenance of straight cutters for a range of woodworking machines

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous substances and dangerous goods code, and local safe operating procedures

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving in the set up and operation of machines

Cutting tools include:

profile knives

router cutters

straight knives

profile cutter heads

Materials include:

high-speed steel and tungsten carbide

other combination materials

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise policies and practices

Information and procedures include:

workplace procedures relating to the use of tools and equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Read and interpret cutting lists and job specifications to prepare for work

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Produce a set of two (2) matching profile cutters

Maintain a router cutter and solid profile cutter head

Conduct operator maintenance on the machines/ equipment

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Minimise wastage of resources, including materials, time and money

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Types, characteristics, uses and limitations of grinding machines

Cutter development geometry and principles

Characteristics, properties and limitations of cutter steels

Grinding practices and techniques

Types, characteristics and limitations of grinding adhesives and processes

Workplace guidelines regarding acceptable tolerance levels

Workplace safety policies and procedures

Procedures for reporting machinery faults and material defects

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to grinding machines, standard operating procedures and unprocessed materials.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work instructions are used to determine job requirements, including development, quality, materials, equipment and quantities 
Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work 
Material for machining is selected and inspected for quality 
Machines, grinding tools and accessories are identified and checked for safe and effective operation 
Procedures are determined for minimising waste material 
Procedures are identified for maximising energy efficiency while completing the job 
Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions 
Grinding operations are checked for accuracy and quality of finished work 
Necessary adjustments are made to machine settings 
Machine start-up procedure is carried out in accordance with manufacturer instructions 
Tooling is machined in accordance with manufacturer instructions, safe handling procedures and standard workplace operating procedures 
Machine is operated in accordance with its designed capacity and purpose, and to manufacturer recommendations 
Machine operation is monitored to ensure product quality and output 
Waste quantities are checked and minimised 
Items that do not meet quality requirements are repaired, recycled or discarded according to workplace procedures 
Problems with the required work and/or the operation of the machine are identified and reported to appropriate persons 
Daily routine lubrication and adjustments to the machines are made 
Work area is cleaned, hand and/or power tools and equipment are cleaned, maintained and stored in accordance with workplace procedures 
Machinery is cleaned and left in a safe mode 
Faulty and/or defective equipment is tagged and reported in accordance with workplace practices 
Unused hardware is collected and stored for re-use or disposal following workplace procedures 
Waste and scrap materials are dealt with following workplace procedures 

Forms

Assessment Cover Sheet

MSFFM3023 - Produce and maintain cutting tools
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSFFM3023 - Produce and maintain cutting tools

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: